ball mill girth gear installation

Gear cutting of a split girth gear for a cement mill having an input power of 2200 HP 5. Separate mill A: Damage to mill cylinder, neck or stub endanger girth gear and pinion. Repairs entail extra work for girth gear dismantling. B : Damage to mill cylinder cannot endanger gear teeth. Mill repairs do not entail gear dismantling. KAANU FAC TU RE 6.

Both the SAG mill and ball mill are each driven by two gear units. Because, on a conventional drive variant, only one engagement per pinion with the girth gear is possible per side, an economic power limit of about 8 MW per drive is in effect. With the DMG2 gear units, Siemens said this limit expands to as much as 12 MW per drive.

2019516GIRTH GEAR FOR ROTARY KILNS BALL MILL MINING PLANT DRYER COOLER We exporter supplier of Kiln Girth Gear for Sponge Iron plant rotary kiln Cooler Cement plant rolling mill sugar mill ball mill mills gear pinion shaft trunnion roller riding rings ring gears as per drawing. We stand Guarantee of the material. We are. View All

Oct 23, 2017· 3D Animation Demo & working site of Ball Mill - Duration: 2:45. Henan Bailing 265,070 views. 2:45. Manufacturing a Girth Gear - Duration: 3:13. ... Girth Gear Reversal : ...

On

For kiln and ball mills, we offer services on open girth gears: - Delivery and replacement of shell sections below girth gears - Delivery and installation of girth gear, pinion, fixation system and drives - Change or reversal and alignment of girth gear, pinions and drives. Repair and refurbishment Our repair and refurbishment team provides ...

We are engaged in manufacturing and supplying Girth Gear, Industrial Girth Gear, Kiln Girth Gears. This girth gear is widely demanded in different industries to be installed in different machines such as Rotary Kilns, Rotary Dryers and Ball Mills, girth gear for ball mill, girth gear for cement mill, girth gear for raw mill, girth gear for rod ...

The cost of the Girth Gear is only a "piece of the cake" compared with the total substantial installation cost. Loss of initial life due to poor quality of Girth gear or pinion means less overall life of the mill. High Mill vibrations due to poor quality of Girth gear …

Replacement girth gears made of ductile cast iron for ... For some years now, the foundry Ferry Capitain of ­Joinville in Northeast France, a manufacturer of girth gears for cement mills, has been offering replacement ball mill girth gears made of ductile cast iron (Fig. 1).Thanks to their short delivery times and the fact that they allow repair welding, these girth gears are a reliable ...

The installation methods and order of various types of ball mills are approximately the same. In order to ensure the smooth operation of the ball mill and reduce the harm to the building, it must be installed on the reinforced concrete foundation of 2.5-3 times as much as its weight and it should be far away from factory building foundation 40 ...

Girth gear drive provide optimum performance as mechanical systems for reducing motor speed to working speed of mill; As an important component in gear drive assembly, these can be offered in multiple segments including 2, 4 or 8 equal sizes; Easy installation and low operational costs; Applications : Girth gears mainly using in -

We can provide all elements of a mill drive system as a fully optimised solution to suit your process exactly, or individual mill drive gearboxes, girth gears, pinions and couplings as required. Designed to deliver exceptional levels of performance and value, David Brown Santasalo ball mill drives are optimised for primary and secondary ...

Mill and Kiln Gears 5 DAVID BROWN MILL AND KILN GEARS REV. 01 INSTALLATION OF FLANGE MOUNTED GEARS 1. If several similar ring gears are on site awaiting installation, identify the correct segments for each set. Note each segment identification and joint match marks, see Fig. 4. 2. Thoroughly clean the protective compound from machined surfaces.

The mill drive system consists of the main mill motor, the main reduction gear box, mill pinion and girth gear. The mill is also equipped with a barring drive which is either connected to the main drive reduction unit or alternatively mounted at the back of the main motor. Refer to Figure 2 for a schematic of the mill drive system.

Installing A Ball Mill Pinion. ball mill pinion runout adjusting root gap and backlash in grinding mill how to align a ball mill pinion and girth of the installing bearings on mill pinion Get Price ball mill pinion drive picture. More Details installing bearings on grinding mill pinion

Gear's manufacturing, adjusting and installation is good or bad, is one of the key conditions of ball mill can be work correctly. Structure of the large scale ball mill gear wheel: The large scale gear ring on drive ball mill, which normally is formed by two halves of gear ring for convenient to dismantle due to large-ring shaped and heavy ...

Girth gear is the key component to support the transmission system stability of rotary kiln and ball mill. Why Choose Us. Related Products. Foundry And Forging Workshop. Carburizing, Quenching And Heat Treatment. Gear Grinding Workshop. German NILES High Precision CNC Molding Grinding Machine (5m) HOFLER CNC Molding Grinding Machine (2.5m)

The girth gear is one of the more commonly used parts in large mechanical equipment (such as rotary kiln, ball mill). Its function is to transmit and change the direction of force through the large ring gear. The large ring gear belongs to the thin-walled ring castings. ... To complete the installation and alignment of the girth gear with high ...

mills and ball mills for use in the mining and cement industries. By current stan-dards, girth gears can be as large as 14 meters (46 feet) in diameter, 1.1 meters (44 inches) face width, and 50 module (.5 DP) tooth size, and weighing upwards of 120 tons. Flange mounted gears rely, in large part, on the mill structure to pro-vide the stiffness ...

Support Roller For Ball Mill. Home > Product > Girth Gears. Support Roller For Ball Mill. Support roller mainly used for dryer and ball mill, with tire use. Its size and weight are generally larger. Supporting a large bearing on both sides mounted spherical roller bearings can carry very much weight.

Nov 10, 2017· With the ball mill out of action, the daily cost of lost production would be significant, so the race was on to find a replacement girth gear that could be …

We are most technologically advanced Girth Gear Manufacturer in India, we providing different diameter girth gears like 3800 Dia Rotary Dryer Girth Gear, 2600 Dia spur Gear, 400 Dia Taper Roller diameter that is widely used in ball mills, power plants, cement plant, steel industry, sugar mill plants and other industries.. It is an also a main part of the Dryer and Ball mill machining.

Ball Mill Maintenance Installation Procedure. Ball Mill GEAR GUARD. A plate steel gear guard is furnished with the mill for safety in operation and to protect the gear and pinion from dirt or grit. As soon as the gear and pinion have been cleaned and coated with the proper lubricant, the gear guard should be assembled and set on its foundation ...

Two general classifications of gearing are used for ball Mill drives. These are the spur gear and the helical gear. Helical gearing may be either of the single helical or double helical (Herringbone) design. SPUR GEARS These are generally furnished on the smaller diameter mills using V-belt drives or reducer drives. Spur gears and pinions are cut with teeth of the full depth involute tooth ...

Girth gears (Gear wheels) are large ring gears which are normally fitted to the outside of ball mills or rotary kilns to provide the primary rotational drive,which is required to be operated in a long time So, the quality requirements during the actual production for the big gear ring are very high Girth gears are applied in the mining, cement, minerals industries used in various types of ...

In each mill, two pinions and gear units transfer the force from two 2250-kilowatt asynchronous motors to a girth gear that is directly connected to the ball mill surface. In spring 2017, an inspection of the drives revealed significant wear in the girth gears and pinions.

Ball Mill. We bring forth a highly advanced Ball Mill, specifically engineered for both wet as well as dry cement grinding applications. Classified depending on the circuit design, bearing, grinding type and drive, the selection is made on the basis of the product fineness, quality, and nature of raw material, site conditions and specific requirements.

Nov 26, 2017· Patterson Ball Mill Ring Gear Replacement. Patterson Ball Mill Ring Gear Replacement. Skip navigation Sign in. ... Manufacturing a Girth Gear - Duration: 3:13. hmcgears 34,975 views. 3:13.

Girth Gear Mining Australia - indosite.nl. girth gear mining australia wfmv.net. Ball Mill Girth Gear repairs Cast steel Overview on the grinding mills and their dual pinion mill drives The grinding process with one 34' x 20' S mill and two .